Custom Die-Cut Foam Rubber Fabricator (prototype & bulk supplier)

Let Ward & Kennedy's expert die cutting services transform your foam rubber vision into a reality. Whether you're crafting plush toys, designing innovative packaging or building intricate prototypes, we're the trusted and experienced choice for precise, efficient and bulk-ready solutions.

Partner With Ward & Kennedy to Get Perfect Results

  • Prototyping: Bring your initial concepts to life with rapid prototyping, ideal for testing designs and refining functionality.
  • Bulk production: Need thousands of identical parts? We handle high-volume orders with ease, ensuring consistent quality and on-time delivery.
  • Custom shapes and sizes: From intricate gaskets to playful animal shapes, our die-cutting capabilities know no bounds. No CAD file is required – simply share your vision, and we'll make it happen.
  • Kiss cutting: Need to maintain a partial attachment to a backing material? Our kiss-cutting technique delivers clean, precise results without compromising your design.

Benefits of Foam Rubber:

Property

Benefit

Lightweight and flexible 

Ideal for applications requiring cushioning, sealing, or soundproofing.

Durable and tear-resistant

Stands up to wear and tear, making it perfect for industrial and commercial use.

Chemical and temperature resistant 

Can withstand harsh environments and extreme temperatures.

Available in a variety of densities and thicknesses 

Choose the perfect fit for your specific needs.

Properties of Foam Rubber:

Property

Value

Thickness Range

Customizable

Temperature Resistance

-40°C to 90°C (approximate)

Density

5 - 20 lb/ft³ (approximate)

Compression Set

Low

Flexibility

High

Chemical Resistance

Good

UV Resistance

Limited

Common Applications

Cushioning, Sealing, Insulation

Foam Rubber Manufacturing in Business

Foam rubber is rubber that has been manufactured with foaming agents to give it an air-filled matrix structure. It is valued for being lightweight, buoyant, cushioning, insulating and inexpensive. It is used by industries such as construction, transportation, manufacturing, furniture, noise/vibration reduction, carpet and more. EVA is a popular variety of foam rubber.

Contact Us

In addition to digital cutting, we provide:

Supply Services Design Services Fabrication Services
Warehousing Prototyping CAD Design
Distribution Engineering Skiving
Fulfillment Reverse Engineering Manufacturing
Bulk Production
VMI