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Digital and Die Cutting Services

Ward & Kennedy supplies businesses nationwide with traditionally die-cut and high-precision digitally cut cork. From flooring to gaskets and everything in between, you can trust Ward & Kennedy’s nearly 100-year history for fast turnaround times and dedicated service and support.

Manufacturing Applications and Uses of Cork

Cork is a natural material harvested from the bark of cork oak trees, known for its lightweight structure, compressibility, and natural resistance to moisture and fire. It's widely used across flooring, wine production, and industrial sealing applications, particularly where insulation, cushioning, or a renewable material is valued.

Common products made from cork include:

  • Wine stoppers
  • Flooring and wall tiles
  • Bulletin boards and coasters
  • Gaskets and seals
  • Yoga mats and props
Cork Digital/Die Cutting Services

Properties of Cork

Cork's density, compressibility, and natural variability directly affect how it performs during cutting, from blade pressure to edge consistency.

PropertyDescription
Density Natural density varies across sheets, which can require adjusting cutting pressure for consistent results
Compressability Cork compresses under the blade, similar to foam, which can affect final dimensions
Natural variability Grain and texture differ piece to piece, unlike synthetic materials, which can lead to inconsistent cuts
Friability Can crumble or flake at the edges if cut too aggressively or with a dull blade
Composite construction Cork sheets made from granules and binder cut differently than solid natural cork
Moisture content Higher moisture can affect how cleanly the material cuts and how well it holds its shape

Cutting Applications

  • Through cuts

    slices completely through the material, and both digital cutters and traditional dies can perform it depending on thickness and volume.

Digital vs Die Cutting Cork

Digital Cutting Cork

Digital cutting works well for prototyping cork products and producing detailed or custom designs, such as decorative coasters, craft pieces, or new gasket shapes still being developed. Laser cutting is especially useful for cork, since it can etch fine detail while also cutting through the material.

Die Cutting Cork

For production runs, die cutting remains the standard, particularly for gaskets, seals, and coasters produced in high volume. The upfront tooling cost is offset by faster cutting speeds and lower per-unit costs once the design is finalized and moving into full production.

Our ProcessDesign to Production Runs

At our facility in Milwaukee, WI, our team of designers and fabricators can help bring your vision to life. Whether you have existing design files or assistance with their creation, we’re here every step of the way.

1

Design

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2

Protoyping

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3

Fabrication

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4

Full Production Runs

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Additional Die Cutting Capabilities

Along with fabrics, we die cut materials like:

Ward & Kennedy has been designing, fabricating, and supplying industries all over the world since we were founded in 1928. Whether you’re in our Wisconsin backyard or located across the world in Asia, we can supply your die cut materials.

More Than Just a Tool & Die Shop

Along with fabricating parts for businesses across America, we supply them with the necessary tools, supplies, and gear to keep them running at full capacity. We stock abrasives, adhesives, PPE, and more from major brands like 3M, Dynablade, Superior Glove, Wendt and Mirka.

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