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Digital and Die Cutting Services

Ward & Kennedy supplies businesses nationwide with traditionally die-cut and high-precision digitally cut canvas. From tote bags to tents and everything in between, you can trust Ward & Kennedy’s nearly 100-year history for fast turnaround times and dedicated service and support.

Manufacturing Applications and Uses of Canvas

Canvas is a heavy-duty woven fabric, typically made from cotton, linen, or synthetic fibers like polyester, known for its durability and tight weave. It's widely used across outdoor, marine, and industrial applications, along with bags, upholstery, and art supplies, wherever a rugged, long-lasting material is needed.

Common products made from canvas include:

  • Apparel and garment components
  • Upholstery panels and covers
  • Automotive interior trim
  • Bags and accessories
  • Home textiles such as curtains and bedding
Canvas Digital/Die Cutting Services

Properties of Canvas

Canvas's weight, weave, and fray resistance directly affect how it performs during cutting, from blade pressure to edge finishing.

PropertyDescription
Weight Heavier canvas requires more cutting force and sharper blades for clean edges
Weave density Tightly woven canvas resists fraying better but can be harder to cut through cleanly
Fiber content Cotton and cotton blends fray more than synthetic canvas, which affects edge finishing needs
Coatings & treatments Waterproof or flame-retardant coatings can dull blades faster and affect cut consistency
Fray resistance Cut edges often need sealing, especially on cotton canvas used for tents, tarps, or covers
Thickness Affects how well canvas layers stack and cut evenly for multi-layer production

Cutting Applications

  • Through cuts

    slices completely through the material, and both digital cutters and traditional dies can perform it depending on thickness and volume.

Digital vs Die Cutting Canvas

Digital Cutting Canvas

Digital cutting works well for prototyping canvas products and producing large-format, custom items like tents, awnings, and boat covers, since patterns can be adjusted per project without any tooling cost. Laser or hot-knife digital cutting is especially useful for canvas, since it seals the edge as it cuts, reducing fraying on this heavily woven material.

Die Cutting Canvas

For production runs involving smaller, repeated components, such as bag panels or patches, die cutting becomes more cost-effective. It requires an upfront tooling investment, but that cost is offset by faster cutting speeds and lower per-unit costs once the design is finalized and volume increases.

Our ProcessDesign to Production Runs

At our facility in Milwaukee, WI, our team of designers and fabricators can help bring your vision to life. Whether you have existing design files or assistance with their creation, we’re here every step of the way.

1

Design

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2

Protoyping

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3

Fabrication

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4

Full Production Runs

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Additional Die Cutting Capabilities

Along with fabrics, we die cut materials like:

Ward & Kennedy has been designing, fabricating, and supplying industries all over the world since we were founded in 1928. Whether you’re in our Wisconsin backyard or located across the world in Asia, we can supply your die cut materials.

More Than Just a Tool & Die Shop

Along with fabricating parts for businesses across America, we supply them with the necessary tools, supplies, and gear to keep them running at full capacity. We stock abrasives, adhesives, PPE, and more from major brands like 3M, Dynablade, Superior Glove, Wendt and Mirka.

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Ward & KennedyFAQs About Die Cutting Canvas

Yes- You tell us what you want, we make you a prototype and ship it to you. You can either accept the prototype or have us make changes. After this process, you can order in bulk worry-free.
No. Our experienced professionals at Ward & Kennedy can collaborate with you to create a design that aligns with your requirements if you don't have a CAD file available.
Yes. We manufacture die cut plastic batches of all size. Contact us to get started on your product today.
Canvas die cutting is known for its high level of precision. The custom-made dies ensure that each cut is consistent and uniform, resulting in accurate and well-defined shapes.
Various types of materials can be used, including natural canvas, synthetic canvas, blended fabrics, and other materials suitable for cutting.
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